Biomining: The Art of Green Mining

Biomining: The Art of Green Mining

Biomining is the process of extracting metals from rock ores and mining waste using microorganisms. In a mining context, ores are valuable metals bound to rocks. Microbes have the ability to oxidize the valuable metals, allowing them to dissolve in water. Another process used by microorganisms is by breaking down the surrounding rock, which allows the metal to be recovered easily. When the metal is dissolved into water, the biomining process is called “bioleaching”, whereas when the metal gets more accessible, the biomining process is called “biooxidation”. Some of the metals currently being biomined are iron, copper and gold, which are found in sulfidic minerals.

Some of the most common processes include “Heap Leaching”, where mined ore is moved into a heap and then bioleached, and “Dump Leaching”, where low-grade ore is moved into a sealed pit and then bioleached. The leaching time may vary from days to months, which makes it a slower process than conventional mineral extraction techniques, such as crushing and flotation.

Eliminating a huge part of the smelting process, the biggest advantage of this process is that it is environmentally friendly. This is because microbes are found in nature and are very common in the environment. The greatest environmental risk is leakage and the acidic solution created by the microbe’s leftovers. This can be easily managed by conducted the biomining operations in sealed areas and with waste management protocols.

Even though it is environmentally friendly, biomining occupies a small part of the mining industry. This is because it is only used to treat waste rock and in low-grade ores. Currently, bioleaching is applied in Chile, which produces roughly 15% of the world’s copper, to recover low-grade copper deposits. Also, biooxidization is applied in 5% of all gold deposits worldwide. Perhaps, Biomining has not been researched enough to be applied in a full-scale mining operation, where bioleaching or biooxidation can be applied instead of drill-and-blast.

BIOMOe, a project funded by the EU’s Horizon 2020 research and innovation program, aims to extract metals from deep mineralized zones using a combination of channeling and bioleaching. Essentially, the orebody will be accessed using two deflected drill holes, one for injection and the other for extraction, where both are hydraulically connected A bioreactor and a metal recovery station will be installed on the surface. An acidic solution is generated in the bioreactor, which contains microorganisms that catalyse iron oxidation, is injected through the injection drillhole. At the ore deposit, the solution is released into the orebody, which infiltrates through the rocks. The solution containing the minerals then falls in the extraction drill hole where it is sucked up to the surface into the metal recovery station. The minerals are then recovered, and the acidic solution is transferred to the bioreactor again to be reused.

Sustainability is an integral part of the mining industry, which needs to be taken more into consideration. Besides reducing the environmental impact significantly relative to drill-and-blast, Biomining has the potential to reduce costs of mining activities, improve mine safety by operation from surface and the opportunity to generate more jobs.

Mohamed Zaki

 

 

Create a Gantt Chart | Tip Of The Month

Create a Gantt Chart | Tip Of The Month

In this tip of the month, we will schedule Tasks and Mining Blocks, and create a Gantt Chart. To do so:

  1. Draw the contours of the upper and lower surface of the 3D Bench.

2. From the 3D Bench Module, found in the Modeling Category, select the command “Draw Surface” (3DBS) and draw flat meshes using the upper and lower contours.

3. From the 3D Bench Module, found in theModeling Category, select the command “Construct Bench” (3DBC) and select the upper and lower flat meshes to construct a 3D Bench.

4. Draw closed polylines representing the cutting limits of the 3D Bench.

5. From the Solids Module, found in the Modeling Category, select the command “Slice Solids” (PROMSLICE) and cut the 3D Bench into subparts along the closed polylines.

6. From the Mine Planning Module, found in the Engineering1 Category, select the command “Insert” (MPLI) and insert Tasks and Mining Blocks. If necessary, make sure to configure the predecessors, for example, a task of loading & hauling can only start after a task of drill & blast.

7. From the Mine Planning Module, found in the Engineering1 Category, select the command “Reports” (MPLR), select “Gantt Chart” and select all Tasks and Mining Blocks to schedule.

8. From the Grid Module, found in the Essentials category, select the command “Create Layout” (GRD) to insert a professional layout, ready for printing.